What is Hydro Demolition? A Complete Guide for Contractors

In heavy industrial construction, safe and efficient material removal is crucial for the success of turnarounds and capital projects. Hydro demolition has emerged as the gold standard for removing concrete, coatings, and refractory without compromising structural integrity. For contractors in the refining, petrochemical, and power industries, understanding hydro demolition is essential for executing high-quality projects on time and on budget.

Table of Contents

What is Hydro Demolition?

Hydro demolition uses high-pressure water jets to remove unwanted materials without damaging the substrate underneath.

Unlike traditional methods such as jackhammering, hydro demolition preserves critical components like rebar and vessel shells.

  1. Uses high-pressure water jets

  2. Removes concrete, coatings, and refractory

  3. Preserves rebar and structural integrity

How Hydro Demolition Works

Hydro demolition technology has evolved to include a range of robotic and handheld systems.

These tools offer precise control over the demolition process, making it safer and more adaptable to complex project environments.

  1. Robotic and handheld systems

  2. Controlled, precise water pressure

  3. Customizable for depth and surface type

Robotic hydro demolition units are fully programmable and remote-controlled, keeping workers out of harm’s way. Water pressure and nozzle configurations can be adjusted to suit various materials and project specifications, ensuring efficient removal without collateral damage.

Applications in Industrial Settings

Hydro demolition is widely used across a range of heavy industrial applications where precision and safety are non-negotiable.

  1. Refractory removal in FCCUs and Cokers

  2. Concrete and coating removal in sulfur pits and pump pads

  3. Safe preparation for vessel linings and coatings

At WYATT, we apply hydro demolition for critical projects requiring strict adherence to safety and quality standards. Whether preparing a reactor wall for a new refractory lining or cleaning a sulfur pit, hydro demolition ensures surfaces are properly prepared for follow-on work.

Benefits for Contractors

Choosing hydro demolition offers significant operational and financial advantages for contractors and facility owners.

  1. Reduced labor costs

  2. Minimizes shell damage

  3. Enhances safety and precision

Hydro demolition reduces the margin of error, helping contractors deliver better outcomes with fewer risks and lower costs.

When to Use Hydro Demolition

Hydro demolition is especially effective in environments where safety, precision, and speed are critical.

  1. During turnarounds

  2. For project prep

  3. In confined or sensitive areas

At WYATT, hydro demolition is a go-to solution for projects demanding the highest levels of safety, quality, and execution speed.

Conclusion

Hydro demolition offers a modern, efficient, and safe solution for material removal across heavy industrial projects. By reducing labor costs, preserving structural integrity, and enhancing safety, hydro demolition is an essential tool for today’s industrial contractor.

WYATT leverages advanced hydro demolition technologies to help clients achieve superior project outcomes while maintaining an unwavering commitment to safety and quality.

Partner with WYATT for Your Hydro Demolition Needs

When safety, precision, and efficiency matter most, WYATT delivers.

Our expert teams and advanced hydro demolition technology are ready to support your next project.

Contact us today to discuss how we can help you complete your turnaround or capital project on time and on budget.

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